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国标法兰波纹管密封直流式熔盐截止阀WJ45Y

桥发机械制造有限公司作为行业领先的蒸汽系统解决方案专家,致力于为客户提供卓越的国标法兰波纹管密封直流式熔盐截止阀WJ45Y产品及专业服务。我们拥有成熟的生产工艺和完善的技术支持体系,可根据客户实际工况需求,提供精准的产品选型建议和定制化解决方案。
我们坚持以客户需求为导向,以技术创新为动力,为您提供从产品选型到技术咨询的全方位服务,助力企业提升蒸汽系统能效,创造更大价值。

详情介绍

熔盐阀介绍:

熔盐阀顾名思义是一种为特定介质硝酸钠和硝酸钾开发设计的一个阀门,是以介质特性命名的阀门,由于硝酸钠和硝酸钾是一种易结晶,粘度大,介质流动性非常差的特殊介质,为适应这种介质而开发的,这种阀门无论是阀门外形,流道结构,外部环境都有特殊的要求,如阀门外形要设计成y型或角式形,以最小流阻来改善粘度大、流动性差功能,流道拐角要圆滑,不要出现直角和尖角影响介质流动和囤积,一旦工况停止运行时,管道内介质要自动排空而不是囤积在管道内产生结晶,由于硝酸钠和硝酸钾是易结晶体,为了使介质不结晶,能使硝酸钠、硝酸钾始终保持成液体状态必须要对介质加温,这种阀门通常进行电伴热加热或蒸汽伴热,由于电伴热工况比较复杂本公司设计的熔盐阀与进口的熔盐阀相比,本公司的熔盐阀只需对阀体进行电伴热,阀盖不需用电伴热,阀内温度始终保持熔盐处于液体状态,而进口熔盐阀除要阀体进行电伴热连阀盖还需要进行电伴热,增加了用户使用成本;再者由于介质的特殊性,液体熔盐腐蚀性强,对阀门的氧化泄露很严重,除了对环境造成污染外,对员工身体也有一定的损害,为杜绝泄露,熔盐阀要设计成内外泄漏为零,所以熔盐阀需要在填料密封动密封和中法兰静密封处进行独特的设计,我们设计和生产的熔盐阀对上述两处进行了波纹管密封设计和中法兰钢圈密封设计,彻底解决了阀门外漏所造成的用户担忧的问题。

 

Moltensaltvalveintroduction

Molten salt valve as the name suggests is a specific medium for sodium nitrate and potassium nitrate development and design of a valve, named after the characteristics of the medium, because sodium nitrate and potassium nitrate is a kind of easy crystallization, large viscosity, media fluidity is very poor special medium, in order to adapt to this medium and developed, this valve whether it is valve shape, flow structure, the external environment has special requirements, If the valve shape should be designed into y shape or corner shape, with minimum flow resistance resistance to improve the viscosity of the large poor flow function, the flow channel corner should be smooth, do not appear right angles and sharp corners affect the flow and hoarding of the medium, once the working condition stops running, the medium in the pipeline should be automatically emptied instead of hoarding in the pipeline to produce crystallization, because sodium nitrate and potassium nitrate are easy crystals, In order to make the medium does not crystallize, can make sodium nitrate, potassium nitrate always maintain a liquid state must be heated to the medium, this valve is usually electric heating or steam heating, because the electric heating condition is more complicated than the molten salt valve designed by the company compared with the imported lava valve, the company's molten salt valve only needs to carry out electric heating on the valve body, the valve cover does not need to use electric heating.

 

结构特点:

1.由于熔盐介质的特殊性,在阀门的选材上,即要耐高温又要耐腐蚀。

2.阀门阀座使用司太立硬质合金或者其他表面硬化材料,阀座和阀瓣用不同的硬度,较硬的材料用于阀座。

3.阀杆以及阀内件表面需进行表面硬化处理。

 

Structuralcharacteristics

1. Due to the particularity of molten salt medium, in the selection of valve materials, it is necessary to resist high temperature and corrosion.

2. The valve seat shall be made of Starlite carbide or other surface hardened materials, and the valve seat and disc shall be made of different hardness. The harder material shall be used for the valve seat.

3. The surface of the valve stem and valve internals should be hardened.

 

应用规范

1、设计、制造按API623

2、结构长度按ASME B16.10

3、对接端、焊接坡口尺寸按GB/T12224ASM16.25

4、检验与试验按GB/T26480

5、逸散性试验按GB/T26481

 

Applicationspecification

1design, manufacturing according to API623;

2structure length according to ASME B16.10;

3butt end, welding groove size according to GB/T12224ASM16.25;

4inspection and test according to GB/T26480;

5According to GB/T26481 for dispersion test;

 

主要零件材料Materials for Main Parts

零部件名称
Part and component name

材质  Material

阀体、阀盖

Valve body、Valve cover

CF8C、WCB、F347H、316、310、英科镍合金
CF8C、WCB、F347H、316、310、Inco nickel alloy

阀杆Valve stem

F347H、INConEL 625等镍基高温高强合金
F347H、 INConEL 625Nickel base high temperature and high strength alloy

波纹管 Bellows

316不锈钢、INConEL 625镍铬合金(多层)
316 stainless steel、INConEL 625Nickel-chromium alloy

密封件 Sealing element

STL合金、D577合金、316不锈钢、英科镍合金等
STL alloy、D577 alloy、316 stainless steel、Inco nickel alloyetc


结构示意图 Structural diagram

 

应用规范Application specification

1.设计、制造按API623

2.结构长度按GB/T12221

3.阀门连接法兰尺寸按GB/T9124

4.阀门检验与试验按GB/T26480

5.阀门逸散性试验按GB/T26481

 

1. Design and manufacture according to API623

2. The structure length is GB/T12221

3. Valve connection flange size according to GB/T9124

4. Valve inspection and test according to GB/T26480

5. Valve escape test according to GB/T26481

 

性能规范 Performance specification

压力 Pressure

压力试验

Pressure Test(MPa)

PN16

PN25

PN40

壳体强度试验

Shell test

2.4

3.75

6.0

高压密封试验

Sealing test

1.76

2.75

4.4

氦质谱检漏

10-3 mm3/s

 

主要外形尺寸 Main external dimension

型号Model number

公称压力Nominal pressure

口径(DN) Calibre

L法兰 Flange

H

D3

D2

D1

D

DO

C

KV(M3/h)

重量(kg) Weight

WJ45Y-16C/P

PN16

50

230

328

50

102

125

165

200

18

53.6

17.2

65

290

397

65

122

145

185

250

18

83.8

32.8

80

310

429

76

138

160

200

280

20

124.4

41.6

100

350

504

100

158

180

220

350

20

207

64.7

125

400

544

125

188

210

250

400

22

307

90.6

150

480

581

150

212

240

285

450

22

476

123.7

200

600

750

200

268

295

340

500

24

786

217.8

250

730

800

250

320

355

405

500

26

989

--

300

850

900

300

378

410

460

550

28

1424

--

350

980

1040

336

438

470

520

600

30

1938

--

400

1100

1150

387

490

525

580

650

32

2532

--

WJ45Y-25C/P

PN25

50

230

328

50

102

125

165

200

20

53.6

17.2

65

290

397

65

122

145

185

250

22

83.8

32.8

80

310

429

76

138

160

200

280

24

124.4

41.6

100

350

504

100

162

190

220

350

24

207

64.7

125

400

544

125

188

220

250

400

26

307

90.6

150

480

581

150

218

250

285

450

28

476

123.7

200

600

750

200

278

310

340

500

30

786

217.8

250

730

800

250

335

370

425

500

32

989

--

300

850

900

300

395

430

485

550

34

1424

--

350

980

1040

336

450

490

555

600

38

1938

--

400

1100

1150

387

505

550

620

650

40

2532

--

WJ45Y-40C/P

PN40

50

230

328

50

102

125

165

200

20

53.6

17.2

65

290

397

65

122

145

185

250

22

83.8

32.8

80

310

429

76

138

160

200

280

24

124.4

41.6

100

350

504

100

162

190

235

350

24

207

64.7

125

400

544

125

188

220

270

400

26

307

90.6

150

480

581

150

218

250

300

450

28

476

123.7

200

600

750

200

285

320

375

500

34

786

217.8

250

730

800

250

345

385

450

500

38

989

--

300

850

900

300

410

450

515

550

42

1424

--

350

980

1040

336

465

510

580

600

46

1938

--

400

1100

1150

387

535

585

660

650

50

2532

--